Production Innovations the Daicel way
Our approach - which we call "Shift to Creation"-
describes how our personnel are shifting their work to tasks that require more creativity. With the goal of creating the next-generation chemical plant,
we are deriving benefits from the development of people-friendly products and our redoubled productivity.
Shift to Creation
Double our Productivity
With the approach of developing the next-generation chemical plants, we have promoted the following three innovations in order to achieve the above goals:
・Innovation in personnel and organizations
・Innovation in production systems
・Innovation in information systems
We constructed an Integrated Production Center (IPC) in our Aboshi Plant. It has Intellectual and Integrated functions and the function of developing manufacturing technology. The Nucleus of the IPC is the "Intellectual and Integrated Production System" developed by incorporating the most advanced information technology into the manufacturing technology we have developed through our many years of experience.
We can establish a structure to ensure uniform operation and help all employees apply the expert techniques of highly experienced operators on our knowledge management system by integrating manufacturing techniques, technologies, and expertise. In addition, we can gain an awareness of the status of the entire system, support immediate decision-making, and ensure optimal operation across the entire system.
●A reduction of the workload by 80%
In addition, our patented business model (production innovation method, method of implementing intelligent production, and intelligent production system) has been considered a significant asset.